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Special cold heading parts - List of Manufacturers, Suppliers, Companies and Products

Special cold heading parts Product List

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[Case Study of Special Forged Parts] Shaft (Door Surround Parts) (1)

Conversion to forging from other methods! Examples using a 2-die 3-blow forging machine and secondary processing cutting machines.

We would like to introduce a case study of the production of special forged parts for the automotive industry, specifically "shafts (door-related parts)." We have made innovations in secondary processing through cutting, and our forging machine production capacity is 800,000 pieces per month. Our company is expanding the range of sizes that can be processed through the introduction of machinery, and we are involved in the manufacturing of not only precision micro parts but also parts related to automotive and housing equipment. 【Case Study】 ■ Request: Transition from other processing methods to forging (full cutting ⇒ forging + cutting) ■ Features and Innovations: Secondary processing through cutting ■ Forging machine production capacity: 800,000 pieces/month ■ Processing material: Cold forged carbon steel wire (SWCH) Material diameter (mm) φ8.0 ■ Machines used: 2-die 3-blow forging machine, secondary processing cutting machine ■ Product size (mm): Maximum diameter φ16.0, minimum diameter φ4.0, total length 21.3 *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts
  • Other machine elements

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[Case Study of Special Forged Parts] Shaft (for the Electrical Industry/Car Audio)

Features groove processing by forging! Production case with a forging machine capacity of 2,000,000 pieces per month.

We would like to introduce a case study of the production of special forged parts "Shafts (Car Audio)" for the electrical industry. The order involved converting from other processing methods to forging (cutting ⇒ forging + rolling), using a 2-die 2-blow forging machine and our own flat die rolling machine. Our company has expanded the range of sizes that can be processed through the introduction of machinery, and we manufacture not only precision micro parts but also components related to automobiles and housing equipment. 【Product Case】 ■ Order Details: Conversion from other processing methods to forging (cutting ⇒ forging + rolling) ■ Features and Innovations: Grooving through rolling ■ Forging Machine Production Capacity: 2,000,000 pieces/month ■ Processing Material: Cold forged carbon steel wire (SWCH) Material diameter (mm) φ2.9 ■ Machines Used: 2-die 2-blow forging machine, our own flat die rolling machine ■ Product Size (mm): Maximum diameter φ6.0, minimum diameter φ1.8, total length 10.2 *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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[Case Study of Special Forged Parts] Shaft (Hinge for Mobile Phones)

For the electrical industry! Introducing examples of manufacturing requests for converting processes from other methods to forging!

We would like to introduce a case study of the production of special forged parts for the electronics industry, specifically "shafts (hinges for mobile phones)." The features include a flange (H-cut) and a square rivet, with improved surface hardness achieved through gas nitriding for wear resistance. The production capacity of our forging machines is 2,000,000 pieces per month. In addition to forming through forging, our company also offers secondary processing through rolling and cutting of forged blanks. 【Case Study】 ■ Request Details: Transition from other processing methods to forging (MIM to forging) ■ Features and Innovations: Flange (H-cut) and square rivet, with improved surface hardness through gas nitriding for wear resistance ■ Forging Machine Production Capacity: 2,000,000 pieces per month ■ Processing Material: Cold forged carbon steel wire (SWCH) Material diameter (mm) φ1.2 ■ Machines Used: 1 die 2 blow forging machine (double header) ■ Product Size (mm): Maximum diameter φ2.7, minimum width 1.0, total length 22.0 *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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[Case Study of Special Forged Parts] Contacts (for the Motorcycle Industry / Switch Components)

The production capacity of the forging machine is 1,000,000 pieces per month! A case study of switch parts manufacturing for the motorcycle industry.

We would like to introduce a case study of the production of special forged parts "contacts (switch components)" for the motorcycle industry. The request involved forging processing of stainless steel, with a unique shape for the flange, using a 2-die 3-blow forging machine. At our company, after shaping through processing, we apply post-processing such as heat treatment and plating as specified in the drawings, and we primarily supply the finished products. 【Production Case Study】 ■ Request Details: Forging processing of stainless steel ■ Features and Innovations: Unique shape for the flange ■ Forging Machine Production Capacity: 1,000,000 pieces/month ■ Processing Material: Austenitic stainless steel wire, material diameter (mm) φ2.4 ■ Machines Used: 2-die 3-blow forging machine ■ Product Size (mm): Maximum width 7.0, minimum diameter φ1.6, total length 9.6 *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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[Case Study] Custom Screw Manufacturing Process

Our unique production process! We will continue our relentless challenge aimed at creating valuable things.

Here is an example of a proposed flow for the production of custom-made screws. Our unique production process flow (flowchart) is as follows: Basic drawing (meeting) → Selection of manufacturing method → Factory meeting → Creation of manufacturing drawings (customer) → Order receipt → Prototyping → Customer check → Mass production → Surface treatment → Inspection → Packaging → Delivery Additionally, we also propose the "Cock Method (Consignment Sales Method)" to eliminate inventory management and purchasing hassles, as well as our "Assembly Business." At our company, we listen to our customers' requests, consider various manufacturing methods, and propose products that satisfy our customers by solving their fastening-related issues. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Other contract services

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Case: Looking for local suppliers in Southeast Asia while maintaining current costs.

We can also handle exports for Southeast Asian countries from our company in Thailand! We are open to consultations regarding market research.

We have been producing in China for some time, but considering the rising labor costs and country risks, we are thinking about transferring production to a base in Southeast Asia. Additionally, when we transfer production, we would like to source the components used as close to the production base as possible. Do you have any concerns regarding this? Our company has a manufacturing base for pressed parts in Thailand, so we can assist with your inquiries regarding localization. Not only within Thailand, but we can also handle exports to Southeast Asian countries such as Indonesia, the Philippines, and Vietnam from our base in Thailand. [Background of the Order / Concerns] - We have been producing in China for some time, but considering the rising labor costs and country risks, we are thinking about transferring production to a base in Southeast Asia. - When we transfer production, we would like to source the components used as close to the production base as possible. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements
  • Other services
  • Contract manufacturing

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